Hello all you canoe repair experts! Clean newly exposed hull surfaces with GB-60 or a good household cleaner. This is the end cap length. The use of cardboard squares inserted between the clamp and rail will lessen the compression of rail by the C clamps and provide easier clamping. Unclamp new rail and set aside. Clean the top of hull with mild cleanser, taking care not to wash off the traced line indicating bottom of gunwale. Be ready to clamp the deck and connected ends of gunwales in place on hull when the outwale is removed as per following instructions. Scored this on craigslist for free! 80 1 ½” stainless steel screws, original or replacement (attachment of gunwale to hull), 12 1” truss head stainless steel screws, original or replacement (attachment of deck to gunwale), 2 or 3 quick action spring or bar clamps are helpful, Wax pencil or similar non-permanent marker. Seats, yoke, thwart or carry handles are then reinstalled at original locatons and finally a coat of oil is applied for maximum protection. These marks will serve as centering points for new rails. Replacement ash rails are available that will fit all Mad River Royalex canoes regardless of age. Decks on Royalex canoes have been made of different materials and different woods over the years. For best results, however, it is recommended that you replace gunwales as a complete set. On the average, 80 screws are required to refasten a 16' canoe. CUSTOMIZED with stainless steel Bowline eyelet installed during manufactureconstruction of boat for easy tie-ins and bow protection, center yoke thwart at time of custom orderingmanufacturing at factory - 199 Lightly tamp top of bolt to set bolt throat in wood and tighten fully. Wood gunwale replacement might require more craftsmanship than working with synthetic materials but the process need not be intimidating. Aluminum Gunwale Replacement for Royalex Hulls As a lighter weight option on our Royalex hulls, Mad River Canoe has long offered black powder-coated aluminum gunwales. from canoe. Tamp down lightly on top of gunwales to seat them firmly on top edge of hull. New screw locations are marked on the gunwale and countersunk holes drilled at marks. I’ve contacted Mad River and they supplied the part numbers I need but I still have to order through one of their dealers. Adjust position as necessary. In most cases, the original rail screws are reusable as they are stainless steel and resistant to corrosion. ... Also, I should note that the coating readily peals away from the aluminum gunwales -- at three years old, they look like old anodized spars, with the black pealing off all over the place. Make sure to coat the ends of the gunwales and if during installation you trim the ends, to coat the newly exposed surfaces. Rails can be ordered from an authorized Mad River dealer. Cut the splicing section to fit, clamp in place, drill and screw and get back on the water. Dip brush into Gunwale Guard and apply to gunwales from end to end. Repeat process at other end of canoe. I have also rerailed many canoes in aluminum and vinyl but this is my first wood job. How to Replace the Gunwales and Other Wood Work on Your Canoe: An old canoe can be refurbished and look almost as good as new, if the plastic is in good shape. It is recommended to drill new holes evenly. NORTHWEST CANOE, Minnesota - http://northwestcanoe.com/ This is not a problem. It is recommended that to minimize the chances of stripping the screw heads, first back them out manually with a screwdriver and then remove with reversible drill with a #2 Phillips head bit. 4 piece gunwale set - inners ( 3/4" x 7/8" x length) and outers (5/8" x 7/8" x length). Flip canoe over onto gunwales and mix up some glue with the saved sawdust and use mixture to fill the “V” shaped void at each end of canoe where outwales meet. Apply coat of Gunwale Guard to bottom of gunwale, let sit, and wipe off excess as done prior.If additional information is required, contact your Authorized Mad River Canoe Dealer or call Mad River Customer Service  The problem is, this happens to be from the manufacturing runs where Mad River was gluing the gunwales with epoxy. Insert 1 ¼” screws in first two locations and secure. Prior to removing original gunwales, the locations of the seats, yoke, thwart, etc. from canoe. These are the authentic All Bell replacement items are finished in a light walnut stain and varnished, excluding the black walnutCanoe seat repair and replacement. Installing wood gunwales does require a bit more craftsmanship than attaching synthetic gunwales. The kerf is a small extension that will cover the top of the hull laminate. Royalex hulls require 1 1/2" #8 screws to secure gunwales to hull and 1” truss head #8 screws to secure deck to gunwales. *C-clamps with round clamp surfaces can tend to walk off the gunwale as you tighten the clamps. Transfer marks on hull defining locations for carry handles, seats, yoke, thwart(s), etc. Gunwale Guard is available in a natural or dark-stained finish. Hard to say I love the boat. Stream Tracks and Playlists from Scott Rill on your desktop or mobile device. Mad River Canoe recommends oiling wooden Gunwales twice a year, more if you store your canoe outside. It is possible that those available can work with older models or it may be necessary to get creative, particularly if you need a wider deck than available. Rudders + Skegs Paddles Life Vests Kayaks Sailing Rigs Kayak Surfing Camping Sit-in-side Gear White Water Gear ecommerce, open source, shop, online shopping, store It’s usually easiest to start with yoke first and work towards the ends. *C-clamps with round clamp surfaces can tend to walk off the gunwale as you tighten the clamps. You may prefer to make a complete changeover even if some of the original hardware is usable. 17' Ash Wood, Kerfed Gunwales for Composite Canoes up to 16'5". Soon to be floating on a river near you. Scott canoe gunwales. Original Decks will lift off of hull with the old gunwales. Replacement decks are only available in current material and current models. You will be doing one side at a time. It is recommended to have a package (12) of screws available should you inadvertently strip a few. Measure each new gunwale and mark center point on each piece. Lay new gunwales on top of old and determine which fits best on each side of canoe and label them as such. Align nose of deck with tip of stem of hull and make sure the deck is oriented straight side to side. Maurice, Thanks for reaching out and thank you for working to bring new life to what I am sure is a beautiful canoe! Allow 5 to 10 minutes for oil to be absorbed into wood. Wood gunwales milled for Royalex canoes are flat sided and are installed flush to hull on each side with top of hull material exposed in center. … The old gunwales must be removed, then new gunwales attached with stainless steel screws. If re-rail job will include complete replacement of inset decks, care must be taken to ensure proper fitting of the ends of the inwales. Mad River Canoe has used penetrating oil as the protective finish on our ash gunwales since the early 1970s rather than a varnish or shellac finish. Number of gunwales needed (1-4) of proper style for job required: (2 inwales (slotted or standard) and 2 kerfed outwales required for complete re-rail). 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